Alstom 120 mw steam turbine maintenance pdf

Alstom is also recognised as a leading supplier for steam turbine generator sets in combined cycle and cogeneration applications. Because the turbine generates rotary motion, it is particularly suited to driving electrical generators about 90% of all electricity generation in the united states 1996 is by use of steam turbines 1 wiser. Stfd650 steam turbine reheat threecasing, doubleflow lp section combinedcycle steam turbine. Prior to supplying steam to the turbine, the steam supply pipelines have to be drained and heated up. Abb generation generators vesteras manufactured siemens sst600 to sst900 atp4 units. Steam quality steam must be of the highest quality. Our platforms can accommodate a wide range of site conditions, operational needs. Gtcc045 short power plant description the gtcc plant entered in operations in march 2001. Hp inner casing temperature, one can distinguish two modes hp and ip valves control. Gas turbines mitsubishi hitachi power systems official. Gas turbines are the core components in gas turbine combined cycle gtcc power plants.

Cost estimate summary per 1mw wind turbine 100mw wind farm in india, romania, and the united states 55. The units are expected to go online by 2016, taking the total power contribution from. Steam turbine portfolio overview digital asset management. According to alstom, modernizing the lp steam path of 20yearold 300700 mw turbines by applying all of these measures decreases the turbine heat rate by more than 3 percent. Industrial steam turbines steam turbines siemens global.

Adaptation of steam turbine to operation with biomass. Alstom sa is a french multinational company operating worldwide in rail transport markets, active in the fields of passenger transportation, signalling and locomotives, with products including the agv, tgv, eurostar and pendolino highspeed trains, in addition to suburban, regional and metro trains, as well as citadis trams alstom originally as alsthom was formed from a merger between. Alstom s steam turbines business originated in 1901 when brownboveri company bbc built continental europes first steam turbine in frankfurt, germany, operating with an output of 250 kw. Thanks to continuous product improvements combined with the traditional reliability, efficiency and robustness of our products, we offer a unique and balanced value package based on. Indeed, above that level, steam turbines are almost exclusively used for power generation. The best way to ensure the longterm performance of your elliott stg is through a collaborative maintenance agreement with elliott field service.

Modern large steam turbine plants over 500mw have efficiencies of about 4045%. Nevertheless modern steam turbines are very efficient and operate with internal efficiencies within the range of 80 percent to 90 percent depending upon the steam conditions. We have a comprehensive steam path component repair facility in pevely, missouri as well as a state of the art valve facility located in. Key features use in the power optimised mode and set maintenance. Trends in cost indexes for power plant equipment and materials. Natural gas, 50 hz siemens sgt 600 ex abb gt 10b 19941997, zero hour overhauled gt400 1 16 gas turbine package.

Reaction turbine 2 iii steam turbine operating range 2 3. Preowned 240 mw combined cycle gas turbine power plant ref. Thanks to continuous product improvements combined with the traditional reliability, efficiency and robustness of our products, we offer a unique and balanced value package based on innovation and reliability. A wide variety of 5 mw steam turbine options are available to you, there are 8 suppliers who sells 5 mw. Gas turbines products mitsubishihitachi power systems. Alstom is a world leader in integrated railway systems. Various extractions up to 9 stages contribute to an optimized plant efficiency. Exhaust steam conditions, extraction and admission 7 6. On 16 june siemens and mitsubishi heavy industries mhi submitted a competing offer for siemens to acquire alstoms gas turbine activities for 3. Gas turbines products mitsubishihitachi power systems, ltd.

The parties have defined the ist market as comprising steam turbines up to 70 mw, distinct from large steam turbines lsts, with the latter having a power output in excess of 70mw. Single bearing design reduces construction time, increases power density and enhances reliability by avoiding load shifts. Alstom to supply steam turbine generators for shuqaiq power. This paper surveys the performance of gas turbine plants in afam thermal power station. Best practices for steam turbine maintenance and operation. Study of equipment prices in the power sector esmap.

Siemens energy sector steam and gas turbines data sheets. With high reliability and proven technologies, the grt steam turbine provides optimised. A steam turbine is a mechanical device that extracts thermal energy from pressurized steam and transforms it into mechanical work. The steam turbine is just one cost component in a complete chp plant. The sst800 is a single casing steam turbine with center steam. By developing a computerized model of the design internals and comparing actual conditions with the design, the steam path audit identified 5. Spring supported turbine foundations reference list excerpt representative for more than 500 installations country power plant turbine manufacturer capacity mw steam turbines in nuclear plants argentina atucha 2 kwu 745 austriakwu730 tullnerfeld brazil kwu 2 x 1,300 china tianwan lmz 2 x 1,000 ling ao alstom 2 x 1,000. Lower steam velocities, results in lower losses and higher theoretical performance drum rotor construction less physically robust design. The units are expected to go online by 2016, taking the total power contribution from all the generating units to 405mw. Turnkey alstom steam turbine solutions inspections and repairs provided. Adaptation of steam turbine to operation with biomass fired. When applying cogeneration, they supply a maximum of around 70 metric tons of steam per hour.

The following addresses best practices for optimal steam system turbine maintenance and operation. Products serviced alstom steam turbines steam turbine. Grt steam turbines alstom pdf catalogs documentation. Modular construction also allows rapid repair or replacement of. Lower pressure ratios across each stage results in twice as many stages for given energy range. Steam turbines startups 1 principles of steam turbines startups. Gas frame 5, pg5371 pa 1995, running hours 174,104 gt397 4 24,6 core engine fuel. Alstom to supply three 5mw steam turbine and generator sets. Headquartered in france, alstom is present in over 60 countries and employs 32,000 people today. Alstom to supply steam turbine generators for shuqaiq. These steam turbines exhaust directly to one or more condensers that maintain vacuum conditions at the discharge of the steam turbine. Alstom will deliver three 5mw steam turbines and generator sets, as well as condensers, and will provide the necessary advisory services for the construction of fdcs misamis cfb power plant. Alstom is the n1 supplier of nuclear steam turbines. A fivestage turbine with annular combustion technology and environmental dry low no x burners, the gte2s 2005 configuration delivers combinedcycle power of 517 mw at an efficiency rating of 53.

Alstom has secured a contract in the kingdom following its selection by lead contractor hyundai heavy industries hhi to supply 4 x 720 mw steam turbine generator sets for the shuqaiq project. Alstom is the european leader of large capacity ultrasupercritical units and builds the worlds largest singleshaft steam turbine generator sets with a power output of more than. This means finding ways to maximize equipment reliability and uptime and extend plant and equipment life through cost effective maintenance. Developed to meet demands in the heavyduty 25mw class turbine, the h25 combines high thermal efficiency lhv 33. Steam turbine plants generally have a history of achieving up to 95% availability and can operate for more than a year between shutdowns for maintenance and inspections. Surplus and used steam turbine alstom 17 mw condensing unit at 50 hz. The worlds four largest operating nuclear units, with a capacity of 1,550 mw each, are arabelle tm steam turbines from alstom. The h25 series features simple cycle gas turbine output of 41 mw and a combined cycle output of around 60 mw for a 1 on 1 configuration and around 120 mw for a 2 on 1 configuration. Loss from operations reached 120 million for the fiscal year 200809, compared to 109 million. New benchmarks for steam turbine efficiency power engineering. Alstom to supply three 5mw steam turbine and generator.

For the frame 7ea, ge energy performance parameters. For instance, for 360 mw turbines, depending on the. Official pdf, 121 pages world bank documents world bank group. Today, 30% of all operating nuclear power plants in the world have an alstom steam turbine generator inside, and 40% of them use alstommade equipment. Operating with fully automated digital control and a modular design for easy installation and maintenance, h25 turbines. Add to myarchiexpo favorites requestbuttons catalog excerpts. Adaptation of steam turbine to operation with biomass fired boiler krzysztof kietli nski piotr czerwi nski grzegorz bartoszek alstom power sp. Control questionnaire, the reporting and accounting manual and the. Mitsubishi hitachi power systems mhps has worked on the development of gas turbines for many years and has integrated the latest aerodynamics, cooling design and material technologies to create a variety of products that realize high efficiency and. Ge 33 mw condensing steam turbine nonreheat single pass unit, stages 14, pressure 850 psig, condition used, good operating condition.

As a market leader for industrial steam turbines, we offer a comprehensive range of reliable and versatile steam turbines for the power output range from 2 to 250 mw. Steam turbine sst200 up to 10 mw the sst200 is a singlecasing steam turbine in a packaged base framemounted design. Developed to achieve high efficiency for generator drives combined with high reliability for mechanical drives, the sst200. A properly maintained elliott steam turbine generator stg can operate reliably and efficiently for decades. The design of the gas turbine is based on computer programs and design specifications which have been systematically developed and validated. Alstom refocused on rail transport with strong leadership.

Tests are performed on models as well as on original parts and components. The primary type of steam turbine is the condensing steam turbine, which has been used for large drive applications above a certain power rating limit say, as a very rough indication, above 8 mw. Alstom, together with the first northeast electric power engineering co. More than 120,000 steam turbines delivered worldwide prove that we are a reliable and experienced partner. Our fleet360 total plant offerings span steam turbine servicing of specific components to overall steam turbine health solutions. Operation and maintenance schedule of a steam turbine. Alstom gt24 and gt26 gas power gas turbines by alstom. Their unplanned or forced outage rates are typically less than 2% or less than one week per year. Steam turbinegenerator overhaul and inspection guidelines. Steam turbines for mechanical drive application 7 turbine type dk125280 power 83 mw speed 3511 rpm live steam temperature 260c live steam pressure 18 bar exhaust pressure 0. In addition, there is general consensus that beyond 100 mw, the underlying steam.

In addition, the gas turbine prototypes have to be. Our steam turbines equip 41% of the worlds combinedcycle plants, 30% of fossil power plants, and 50% of the worlds nuclear power plants. In line with the commissions decision in the alstom abb case. To date, alstom has supplied steam turbines totalling more than 570 gw and its fleet has conquered about 23% of the worlds installed steam turbine capacity.

Gas turbine combined cycle 35 coalfired steam plant 39 oilfired steam plant 45. Ansaldo energia has 100 years experience in design, manufacturing and installation of steam turbines. As a market leader for industrial steam turbines, we offer a comprehensive range of reliable. Alstom plant control system alspa alstom steam turbine with both axial and lateral lpexhaust sssclutch between st and gtg no auxiliary boiler alstom patented moveable generator foundation turbine building dimensions. The market for gas turbine electrical power generation. Power producers around the world continually strive to increase their competitiveness and profitability by saving fuel, reducing operating costs, and delivering cleaner and reliable power. Downtime can be expensive and unplanned downtime can be extremely disruptive. Steam turbine 1 content chapter description page i purpose 2 ii steam turbine types 2 2.

Gas turbine vendors have made exemplary progress in this area. Over 30% of nuclear power plants feature alstom steam turbine generator sets. With over a century of experience and continuous development in our steam turbine technology, siemens is a prime partner for your business. It designs and builds ge steam turbines and turbo generators for the chinese market as well as the rest of the world. Abb generation generators vesteras manufactured siemens. Ges manufacturing base in beijing is a leading steam turbine and generator manufacturing site in china. In addition, a control system is needed and emission reduction hardware may be required depending on local air quality requirements. Based on our vast steam turbine knowledge and global service network, power services offers its services for any impulse or reaction steam turbine, regardless of manufacturer and application. Our industrial steam turbines are designed for easy constructability, fast startup and economical operation. Over the last 100 years, ge has manufactured and installed a worldwide fleet of steam turbines. Blasting turbine parts nearly in place with dry, low dust sponge media microabrasives can remove the complex, timeconsuming logistics of transportation to and from a. Sgt600 industrial gas turbine 25 mw former designation, alstoms gt10 source.

Ge to supply alstom technology steam turbines to china. Within a year, bbc had delivered 16 more steam turbines with a combined output of 15 mw. Hp, ip, and valve units are shipped fully assembled. In case of turbines with cooling water preheating and lowpressure lp bypass, prior to supplying steam the regeneration and dumping systems have to be. Plant, 27 mw, natural gas ge rlm 2500 pe and alstom steam turbine gas turbine 1994, s steam turbine 1996 gt390 1 26,59 gas turbine, fuel. Our steam turbines work as generator drives or as mechanical. Combined heat and power technology fact sheets series. High efficiency and compact with more than 100 steam turbine technolo gy, alstom offers a highly steam turbine that is lored solution the grt steam turbine. Condensate entrapment in the steam supply increases turbine steam rates, reduces the steam turbine efficiency, and causes erosion of steam turbine components governor valves, blading, and nozzles. It has the manufacturing capacity for steam turbines and generators with a capacity of 600660 mw to 1,000 mw. See more ideas about steam turbine, abandoned factory and industrial photography. The market investigation has revealed that the line may be drawn at a level of 100 mw.

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